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EMA600 High-Temperature EMAT Module

This EMAT module is mainly used to be mounted on carriers such as robots and drones to solve the challenges of aerial inspection.

Item No :
EMA600
Order(MOQ) :
1
Payment :
T/T
Product Origin :
CHINA
Color :
GREEN
Shipping Port :
SAHNGHAI
Lead Time :
7DAYS

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Product Details

Product Introduction

The EMA600 is an open-architecture electromagnetic acoustic transducer (EMAT) testing module deeply customized for high-temperature and high-altitude industrial non-destructive testing (NDT) applications. It integrates high-temperature-resistant EMAT transducer technology with a compact electronic architecture, and is equipped with complete host PC software and UDP communication protocol. This enables integrators to rapidly equip robots, drones, and automated production lines with high-precision ultrasonic testing capabilities, truly achieving online inspection in high-temperature and high-altitude environments that are difficult to access using traditional methods.

The module can connect to EMAT probes, including conventional EMAT probes, high-temperature EMAT probes, small-diameter probes, etc. It is capable of inspecting materials such as carbon steel, stainless steel, and alloy steel. It can measure through coatings; the penetrable thickness depends on the EMAT probe. Currently, standard probes can penetrate approximately 6 mm. For other requirements, customization is available.

The module can be operated via the accompanying host PC software, which supports real-time data reception and processing, data saving in table format, and module configuration. Users may also develop their own host PC software, and we provide a software development demo for this purpose.

Core Features and Advantages

Extreme Environment Adaptability

Designed for high-temperature working conditions, paired with specialized heat-resistant probes and signal processing algorithms, it operates stably at workpiece surface temperatures up to +800°C without the need for couplant.
Modular Design

Modular architecture with complete electrical interfaces, mechanical dimensions, and underlying SDK. Supports user secondary development for specific scenarios such as pipeline elbow scanning and variable cross-section component inspection, making it easy to integrate into various automated testing platforms.
High-Speed Real-Time Communication

Utilizes UDP communication protocol for data transmission with high communication rates, ensuring real-time data feedback to the host PC with microsecond-level latency during high-dynamic flight or high-speed movement, without frame loss.
Adaptive Algorithm

Addresses common issues in robot/UAV deployment such as vibration, lift-off fluctuation, and non-perpendicular incidence with built-in adaptive algorithms, delivering stable and reliable A-scan signals and thickness data under non-contact, large lift-off conditions.

Control and Analysis Software

Comes with feature-rich host PC software supporting measurement parameter settings, data reception and processing, real-time A-scan waveform display, C-scan imaging, and data export.

Typical Application Scenarios

Robot-Mounted Inspection: Integrated into crawling robots or robotic arms for automated corrosion scanning of tank roofs and overhead pipelines.
Drone (UAV) Patrol: Lightweight design adapted for industrial drones, enabling non-contact rapid screening of elevated pipelines in petrochemical plants and bridge cables.
Machine Tool/Automated Production Line Integration: Embedded into CNC machine tools or automated workstations for 100% full-coverage quality inspection of workpieces or online equipment.

Technical Specifications

Parameter	Specification
Operating Ambient Temperature Range	-20 … +50 °C
Power Supply	12 V
Sound Velocity Setting Range	1000 … 9999 m/s, increment 1 m/s
Measurement Rate per Second	16
Overall Dimensions (without housing)	100 x 45 x 28 mm
Overall Dimensions (with housing)	120 x 50 x 40 mm
Steel Thickness Measurement Range (with lift-off)	2 mm – 80 mm
Steel Thickness Measurement Range (without lift-off)	2 mm – 200 mm
Thickness Measurement Error: 2..25 mm	≤ 0.08 + 0.001 H·mm
Thickness Measurement Error: 25..200 mm	≤ 0.1 + 0.005 H·mm
Communication Interface	Ethernet
Allowable Gap Between Sensor and Test Object	Depends on sensor
Supported Sensor Types	EMAT sensors, pulsed electromagnetic probes
Allowable Sensor Tilt Relative to Test Surface Normal	±25 degrees
Minimum Detectable Curvature Radius of Workpiece	≥ 10 mm
Device Operating Frequency	4 MHz
Test Object Surface Operating Temperature Range	-20 … +800 °C

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